Shanghai Daoqin Plastics Co., Ltd.

due to tool has weight light, tough property good, molding easy. cost low and other advantages, therefore in industrial and day use product in, 越 越 more use 代替玻璃, especially used for optical device and packaging industrial 方面, development is speed. is due to requirements its transparent property need good, wear resistant parts need high, impact resistant tough parts need good, therefore for formed 份, injection molding parts 整 process process, equipment, injection molding parts mold and other, need as a large amount of as, ensure this used for 代替玻璃 （ below/following transparent ）, surface quality good, from to use requirements. currently market upper generally use transparent has polymethyl methacrylate (PMMA) （即俗称亚 add force or has machine 玻璃, 代号PMMA）, polycarbonate (PC) （代号PC）, terephthalic acid ethylene glycol 脂（代号PET）, transparent nylon. AS（ propylene 睛一苯 ethylene copolymer ）, polysulfone (PSU) （代号PSF） and other, its in 我们接触 most more is PMMA, PC and PET三 types, due to has 限, lower 面就以 this types is 例, transparent features and injection molding parts process. 一, transparent property can transparent 首先必 must has high transparency degree, its need has strong/high degree and wear resistance, can impact resistant, heat resistant property need good, chemical resistance need excellent, water absorption need small, has this can in use in, can meet/satisfy transparent degree requirements long 久不变, lower 面列出 table/sheet l, comparison lower PMMA, PC and PET property can. table/sheet 1: transparent property can comparison 注: （1）因 product types more, this is 取平均 value, different product types data has 异. （2）PET data （ machine 械方面） is tensile rear data. from table/sheet 1 data can 知PC is relatively selection, 但主于 its raw materials and injection molding parts process relatively difficult, therefore still selection PMMA is 主, （ for generally requirements products ）, 而RET due to need tensile can to good mechanical properties, therefore more in packaging, container in use. 二, transparent injection molding parts process in attention/notes issues transparent due to light transmittance need high, requirements products surface quality requirements 严格, can has 任何斑纹, gas 孔, 泛白, 雾晕, black spots, color, gloss and other defect, in injection molding parts process for raw materials, equipment, injection molding parts mold, product design, need separation attention/notes and 提出严格甚至特殊 requirements. its due to transparent more is melting point high, flow property 差, therefore is ensure product surface quality, need in relatively high temperature degree, injection pressure, injection speed degree and other process parameters as fine micro adjustment, make 注时既 can 充满 模, also generate internal stress 而引起 product deformation and cracking. lower its in raw materials 准备, for equipment and injection molding parts mold requirements, injection molding parts process and product raw materials 处理几方面, 谈谈应 attention/notes 事项. （一） raw materials and drying due to in in has 任何一点杂质, can can effect/influence product transparent degree, therefore and 储存, 运输, add material process in, must attention/notes 密封, ensure raw materials dry 净. especially is raw materials in has water separation, add hot rear 会引起 raw materials 变质, therefore need drying, in injection molding parts 时, add material must use drying material 斗. also need attention/notes is drying process in, 输入 空 gas most good 应经 滤, remove wet, ensure 不会污染 raw materials. its drying process table/sheet 2. table/sheet 2, transparent drying process （二） machine 筒, screw and its parts is anti raw materials and in screw and parts 凹陷处存 has material or 杂质, especially heat stabilized property resin in, therefore in use front, machine rear application screw agent dry parts, make its viscous has 杂质, has screw agent 时, can use PE, PS and other resin screw. 当临时停 machine 时, is anti raw materials in high temperature lower time long, understanding drop, will drying machine and machine temperature degree reduce, PC, PMMA and other machine temperature degree need drop 至 160℃ below/following. （ material temperature degree for/regarding PC应 drop 至100℃ below/following ） （三） in injection molding parts mold design upper attention/notes issues （包括 product design ） is anti 止出现回 flow 不畅, or cooling 不均造 formed molding defect, generate surface defects and 变质, generally in injection molding parts mold design 时, attention/notes below/following 几点. a）壁 thick amount uniform 一致, demolding degree need large; b） 渡部 separation 应逐步. slip 渡, anti has 尖角. generate, especially is PC product 一定不 need has 缺口; c） gate. runner can can wide large, coarse short, according to shrinkage cold process gate 位置, necessary 时 应 add cold material 井; d） injection molding parts mold surface light 洁, coarse degree low （ most good low 于0.8）; e）排 gas 孔. must 足够, and 时排出空 gas and 熔 体 in gas 体; f） remove PET outer, thick need thin, generally small 于lmm. （四） injection molding parts process 方面应 attention/notes issues (包括 injection molding parts machine requirements ） is decrease/reduce internal stress and surface quality defect, in injection molding parts process 方面应 attention/notes below/following 几方面 issues. a）应 selection specialized screw, belt/tape mono temperature 控射咀 injection molding parts machine; b) injection temperature degree in resin separation understanding front lower, use relatively high injection wet degree; c） injection pressure: generally relatively high, 以克服熔 material viscosity large defect, pressure high generate internal stress formed demolding difficult and deformation; d） injection speed degree: in meet/satisfy 充模 情况 lower, generally low, most good can using/adopting slow — fast — slow more grade 注 射; e） holding pressure time and molding cycle: in meet/satisfy product 充模, generate 凹陷, bubbles lower; amount short, amount decrease low material in machine 筒停留 time; f） screw speed and back pressure: in meet/satisfy quality front lower, amount low, anti generate understanding drop can can; g） injection molding parts mold temperature degree: products cooling good bad, for quality effect/influence large, therefore mold temperature need can control its process, has can can 话, mold temperature high good. （五） other issues due to is need anti upper surface quality 恶化, generally injection molding parts amount less use demolding agent; use use material large 于 20％. for/regarding remove PET outer, products 都应进行 rear 处理, remove internal stress, PMMA应 in 70－80T hot ring drying 4 small 时; PC应 in 清洁空 gas, 甘油. liquid 体石腊 and other add hot 110－135℃, time product 而定, most high need 10 more small 时. 而PET必 must di toward tensile 工序, can to good mechanical properties. 三, transparent injection molding parts molding process （一） transparent process features: remove above issues, transparent has process property, separation lower: 1, PMMA process features PMMA viscosity large, flow property 稍差, therefore must high material temperature, high injection pressure injection molding parts 才行, its in injection temperature degree effect/influence large injection pressure, injection pressure improve/increase, has improvement product shrinkage rate. injection temperature degree scope/range relatively wide, melt temperature degree is 160℃, separation understanding temperature degree 达270℃, therefore material temperature adjustment scope/range wide, process property relatively good. improvement flow property, can from injection temperature degree 手. impact property 差, wear resistance good, easy 划花, easy 脆裂, improve/increase mold temperature, improvement cold process, this defect. 2, PC process features PC viscosity large, melt material temperature degree high, flow property 差, 回此必 must relatively high temperature degree injection molding parts （270－320T之 间）, versus for material temperature adjustment scope/range relatively narrow, process property 不如PMMA. injection pressure for flow property effect/influence relatively small, viscosity large, still need relatively large injection pressure, versus is anti internal stress generate, holding pressure time need amount short. shrinkage rate large, dimensions stability, product internal stress large, easy cracking, therefore use improve/increase temperature degree is pressure improvement flow property, and from improve/increase injection molding parts mold temperature degree, improvement injection molding parts mold structure and rear decrease/reduce cracking can can. injection speed degree low 时, gate easy 生波纹 and other defect, 放射咀 temperature degree need mono control, injection molding parts mold temperature degree need high, runner, gate retardant force need small. 3, PET process features PET molding temperature degree high, material temperature adjustment scope/range narrow （260－300℃）, 但熔化 rear, flow property good, process property 差, 且往往 in in need add anti plant/unit. machine strong/high degree and property can injection rear high, must through tensile and modified can improvement property can. injection molding parts mold temperature degree control, is anti warpage. deformation important factors, therefore using/adopting hot runner injection molding parts mold. injection molding parts mold temperature degree high, 否则会引起 surface gloss and demolding difficult. upper 述, can in process parameters table/sheet （ table/sheet 3）, large injection 时参考. table/sheet 3 transparent injection molding parts molding process parameters table/sheet 四, transparent parts defect and solutions due to 篇幅关系, this 里 讨论 effect/influence product transparent degree defect, other defect 请参考 product 说明书 or other material ·. its defect large has below/following 几项: （一）银纹: 由充模 and cold process in, internal stress toward property effect/influence, direction generate force, make resin flow upper orientation, and non flow orientation generate light rate different 而生闪 light filament 纹, its expand rear, can can make product cracks. remove in injection molding parts process and injection molding parts mold upper attention/notes outer （见 table/sheet 4, most good product as 退火处理. 如PC material can add hot to 160℃ above maintain 3－ 5 separation 钟, again cooling can. （二） bubbles: resin inner water gas and other gas 体排不出, （ in injection molding parts mold cold process in ） or 因充模不足, cold surface also fast cold 凝而形 formed “ true 空泡”. its methods table/sheet 4. （三） surface gloss 差: injection molding parts mold coarse degree large, 另一方面 cold 凝 早, make resin can injection molding parts mold surface 状态, has this make its surface generate micro small 凹凸不平, make product gloss. its methods table/sheet 4. （四）震纹: is from gate is in formed 密集波纹, its causes melt viscosity large, front material already in type cold 凝, rear material also 冲破此 cold 凝面, make surface 出现震纹. its methods table/sheet 4. （五）泛白, 雾晕: main/primary due to in gas in 灰尘落入 raw materials in or raw materials water amount large 而引起. its methods table/sheet 4. table/sheet 四: transparent product defect and methods （六）白烟, black spots: main/primary due to in machine inner, local hot make machine resin generate separation understanding or 变质而形 formed. its methods table/sheet 4. is make 清楚 说明克服 this 缺乏 摄 取 measures, table/sheet 4供 large 家参考.