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strong/high use large 情境 belt/tape 您直击智慧 production core
injection molding production tube/pipe is tool has plan and adjustment production active 动, injection molding production tube/pipe is 以手写 statistics, easy 衍生诸 more and method countermeasures issues, 如: quality unstable, production efficiency and other, production tube/pipe improvement 效果无 method 彰显.
富 strong/high group (FCS) PIM实验室以智慧 injection molding machine control device is 主体, development can manufacturing factory system iMF 4.0 (intelligent ManuFactory 4.0), OPC-UA通讯协定收集 necessary equipment and made 程感测 device 资讯, use 乙太网路即时 upper made data 至云端, 建置 manufacturing 资源资 material will its is equipment efficiency (OEE, overall equipment effectiveness) production trend, production 异常自动 statistics, made parameters and other table/sheet, industrial 4.0 action 运算, analysis and optimization, improves production efficiency and reduce production 浪费, lower 述情境 will how to utilizing manufacturing solution production bottle 颈. 图/ iMF 4.0智 can manufacturing factory system 架构 情境1: 巡厂人员透 machine control sheet/plate 逐一巡视 equipment and production capacity, equipment and production capacity method has statistics, production tube/pipe consumption 时费工, method in solution production issues. solutions: production 执行看 sheet/plate 汇整各产线 production capacity 状态, equipment OEE production trend 预警, 异常停 machine and production causes classification statistics, 巡厂人员透 production 执行看 sheet/plate tube/pipe 理, can speed 且即时 针 for production issues to 予暂时 countermeasures, improves production efficiency and reduce defect product generate. 图/ FCS创鑫智 can manufacturing factory production tube/pipe system 情境2: overall equipment efficiency OEE is equipment rate, production efficiency and production yield rate formed. 传统OEE依赖巡检人员手写纪录 production as data, 提交至 production tube/pipe mono 位(战情室) rear, classification statistics process, can 拟定异常 countermeasures. as data 收集容 easy or 错误, 且转译 process consumption force, method fast speed analysis true 因, make production efficiency low and production cost improve/increase. solutions: iMF 4.0透 OPC-UA通讯 function 模组, injection molding equipment and ring 境监控感测 device 资讯, will 此资讯自动 upper 传云端 system, reduce as 业之遗漏 and 错误风险. iMF 4.0 之OEE function 模组搭配OPC-UA通讯 function 模组执行 data 自动收集 and statistics analysis, 免 人工 as 业之谬误; meanwhile production tube/pipe function 模组以 fast speed analysis equipment rate, production efficiency and production yield rate 之异常 true 因, 协助战情室 fast speed countermeasures. iMF 4.0 之 production tube/pipe function 模组透 action plant/unit fast speed 点选回填停 machine causes and production types type, upper 传云端纪录, classification, statistics report, 协助战情室掌控线 upper 稼动状态 and 判别异常 true 因, to tube/pipe and 即时预 anti production 异常 目. 图/ iMF 4.0智慧 manufacturing factory system concept 情境3: outer in ring 境, raw materials 变异, equipment aging and other factors effect/influence injection molding melt in 模穴里 flow is, make molding can force generate 偏移, machine molding process parameters 变化无 method has ensure molding product 良莠. solutions: iMF 4.0 provide quality and ring 境感测 function can 直接而 has 效 监视 melt in 模穴里 flow is, system 透 感测 device 回馈, let production as can speed made can force 偏移并即时回应执行 countermeasures. 情境4: production 现场以 machine 械手臂取出 molding product reduce force demand, machine 械手臂无 method identification molding product quality 良莠, therefore production 现场需额 outer increase force machine product 检, method true positive to 节省人 force 目. solutions: iMF 4.0之 quality and ring 境感测 function can identification molding quality, 并搭配 machine 械手臂自动检出疑似NG product decrease/reduce production force cost. 情境5: although iMF 4.0之 quality and ring 境感测 function 模组搭配 made can force function can 直接而 has 效回馈 melt in 模穴里 flow 变异, still as 业人员 based on analysis 结果进行 machine equipment 调控. solutions: iMF 4.0之 melt degree made control function 模组搭配 quality and ring 境感测 function can according to melt flow 变异情况自行 micro machine molding parameters, ensure product weight property. 情境6: more mold mold processing, 组装精度 or melt 流变行 is generate 充填不 balanced phenomenon, production as 业人员需时时监控各穴 flow is 并手动调控各穴 hot temperature degree, ensure balanced, as 业需仰赖人工 and deep 人员之 technology experience. solutions: iMF 4.0之 more melt flow control function 模组搭配 quality and ring 境感测 function can according to 各模穴回馈之 flow balanced 状态, hot temperature degree 自动调控 make melt flow to 均一. 图/ 迈 toward industrial 4.0 steps iMF 4.0智 can manufacturing factory system has generally 远端监控 system and manufacturing system (MES), remove and injection molding machine molding as parameters (machine parameters), more will 视角延伸至 molding made parameters (材 material parameters), strong/high molding parameters has property. 图/ 智 can manufacturing factory 实景 in addition, FCS针 for injection molding 场域规划, 以OT萃取场域 production 特征, IT and OT串联 machine equipment 讯息, will has melt combined, a large amount of use statistics, amount analysis and 人工智 can (AI)执行数 value classification, analysis, improves troubleshooting countermeasures and 执行 即时 property, large degree increase material again utilizing add value, production tube/pipe 理, reduce tube/pipe force cost, combined in small enterprise tube/pipe application. 
