Shanghai Daoqin Plastics Co., Ltd.

2020 year 3 month 25 day ——特殊 chemical product company LANXESS Tepex连续 fiber reinforcement thermoplastic property composite/compounding material in many field/area in has large application force, light structure safety parts. as is technology show/display R&D base/seat 椅头枕, through pellets foam composite/compounding injection molding （PCIM） process manufacturing formed, separation this type of material technology advantages and application outlook/prospects. “ and 商业化 production other parts versus ratio, 由Tepex made formed parts has decrease light weight 达30％, ensure excellent anti property can meanwhile production process. ” LANXESS high property can material （HPM） business 部Tepex automotive group light structure expert Klaus Vonberg博士 introduction 道. Tepex由位于 Germany 布里隆 LANXESS company Bond-Laminates GmbH R&D manufacturing.

use belt/tape has toward sheet/plate injection molding tool, through mono process as manufacturing parts, toward short glass fiber reinforcement polypropylene (PP) combined material, combined used for 头枕, and other structure. sheet/slice: Chemnitz理工 large structure lighting and plastics processing 教授

as is technology show/display R&D base/seat 椅头枕, through pellets foam composite/compounding injection molding process manufacturing formed. and 商业化 production other parts versus ratio, 由Tepex made formed parts has decrease light weight 达30％, meanwhile ensure excellent anti property can.

政府资助 project

this technology show/display product is Germany 联邦经济 and can 源部资助 一项跨国 research project formed 果, project as is in small enterprise in innovation plan separation. project and 方包括开姆尼茨 industrial large light structure and polymer technology 学院（SLK）, 图林根州奥恩伦德 Polycomb GmbH以 and 波兰Szarlejka base/seat manufacturing 商Avionaut（该 company production base/seat as is product ）.

high production process

is manufacturing 头枕, project combined as in PCIM upper development types substitute/replace production process. is in 各 位置 add solid meanwhile decrease light weight, using/adopting 由Tepex dynalite 104-FG290(4)/47% made formed made parts, this type of polypropylene (PP) composite/compounding material through 两层连续 glass fiber coarse 纱进行 add solid. use belt/tape has toward sheet/plate injection molding tool, through （一步 method ） process manufacturing parts, toward short glass fiber reinforcement polypropylene (PP) combined material, will 头枕, and other structure add combined. rear, use foaming polypropylene (PP) （EPP） pellets foam in types tool in for made parts 进行反 toward foaming.

parts amount from decrease 至一

versus ratio lower, currently more 数头枕 use more 独立部 parts 进行批 amount production. long glass fiber reinforcement polypropylene (PP) made formed structure, again use polypropylene (PP) 支承销 and mono foaming EPP部 parts in 一起. “ high degree formed new production process not only ratio front process more energy saving, but also also can production formed product parts. can will parts from decrease/reduce to 一, from reduce material 流方面 production cost and machine use, ”开姆尼茨 industrial large 学科学助理兼ZIM project negative 责人Norbert Schramm introduction 道. currently glass fiber 头枕部 parts can decrease heavy 约26％, but also still has 进一步 decrease heavy force. Schramm table/sheet 示: “ if in composite/compounding material semi formed product and injection molding material in use carbon fiber reinforcement material, 则组装 parts weight will decrease/reduce 近30%. ”

紧密 combined as

project combined as development focus/key point and 任务各不 same. 例如, SLK negative material selection material, analysis composite/compounding force, design structure 并进行拓扑 optimization; Polycomb 职责包括 show/display product development and design, type production and system concept optimization; Avionaut则 negative analysis distribution, research design structure, in 实际碰撞 testing in testing and base/seat 椅 撞击 property can; LANXESS 则帮助 project combined as 伙伴挑 material selection material, 协助完 formed mixed combined molding process development and other 任务.

application force large, other parts

LANXESS Tepex材 material and new production process vast application outlook/prospects, 例如婴儿背 belt/tape, and 扶手, using/adopting full new complex base/seat concept 自动驾驶 automotive base/seat housing/shell, and 穿梭巴士, VIP巴士 and 家庭巴士 舒适 base/seat housing/shell. light base/seat for electric vehicles is has 益. “ as is HiAnt客户服务 一部 separation, 我们帮助 project combined as development application this category of parts and related process. 我们 服务包括悬垂模拟, tool design and Tepex嵌 parts add hot soft rear tips/techniques. also 支持批 amount production process 实施, ”Vonberg说道.