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commonly used plastics injection molding parts process parameters 之十
commonly used plastics injection molding parts process parameters 十, polycarbonate (PC) (PC) material temperature degree material 区 70~90℃(80℃) 区1 230~270℃(250℃) 区2 260~310℃(270℃) 区3 280~310℃(290℃) 区4 290~320℃(290℃) 区5 290~320℃(290℃) nozzle 300~320℃(290℃) 括号 inner temperature degree as is basic setting value, utilizing rate is 35% and 65%, parts long and thick ratio is 50: 1 to 100: 1熔 material temperature degree 280~310℃ material temperature 220℃ mold temperature degree 80~110℃ injection pressure is material flow property 差, need very high injection pressure: 130~180MPa(1300~1800bar) holding pressure pressure injection pressure 40%~60%; holding pressure low, products force low back pressure 10~15MPa(100~150bar) injection speed degree 取决于流 long and thick degree: thin products need fast speed injection; need good surface quality, use more grade slow speed injection screw speed most large speed degree is 0.6m/s; make time and cooling time for 应; screw need large 扭矩计 amount 行程 (0.5~3.5)D残 material amount 2~6mm, 取决于计 amount and screw 直径预烘 dry in 120℃ temperature degree lower dry 3h; maintain water low 于0.02%, make force property can more excellent recycling rate most more can add 入20%回 material; relatively high material ratio/proportion maintain resistant hot property, force property can reduce shrinkage rate 0.6%~0.8%, is reinforcement type type, 0.2%~0.4% gate system gate 直径应该至 less and other products most large thick 60%~70%, is gate 直径至 less is 1.2mm( gate degree is 3~5°, or surface quality good products need 2°); for thick uniform relatively small products can using/adopting gate machine 停工时段 如 production in 断, as machine extrusion machine that to has plastics extrusion and temperature degree drop to 200℃ left right: material 筒, use high viscous property PE, will screw from hot material in 抽出并 use filament 刷刷 残 material material equipment standards screw, ring, nozzle
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