Shanghai Daoqin Plastics Co., Ltd.

现代 full production separation is one-time property injection shot molding and 传统定 type types. below/following 诉 即 is 传统定 type, injection shot 立体初胚, rear 经EVA打 coarse, again 进行定 type as 业. injection shot separation: 仓储配 material, material, 利拿, R0LL操 as, sheet/slice, powder 碎, 抽粒, drying, injection shot, temperature type, water 洗并核 for, packaging 缴库. type separation EVA: material, rate ratio for, abrasion, heavy 检验, 缴库. type: material, type, formed product 检查, 缴库. injection shot separation 一． raw materials formulation 1．以33 degree amount 11D实白EVA material is 例: EP2288; DF810 plastics 粒; DF940 plastics 粒; TT carbon acid 镁, titanium powder; 司 令; ZNO-80母 material; JTR-M50 foaming agent; color 胶; EVA1375红 color formulation function: plastics 粒: raw materials main/primary formed separation. 司 令: external lubricant, easy demolding ZNO-80母 material: reduce foaming temperature degree make can in 140 degree can foaming. agent: make plastics crosslinked generate 空间网状 structure, make material tool has tough property. foaming agent: in hot process in generate nitrogen gas, gas and a small amount of oxidation carbon, make crosslinked generate micro gas 孔. titanium powder, color 胶, 375红 color 胶: through ratio/proportion 搭配, make foaming rear to color requirements. DF810, DF940 plastics 粒, TT carbon acid 镁: improvement material property. formulation reaction mechanism 1． foaming agent hot separation understanding generate nitrogen gas, gas and a small amount of oxidation carbon, make crosslinked generate micro gas tool has elastic property. 2．架桥 agent hot separation understanding generate active 泼 自由基, high poly material hydrogen 离子, make high poly material tool has active property crosslinked formed 立体网状 structure, tool has tough property. 何谓EVA交连 foaming injection shot molding technology? 经由EVA mixed combined formulation utilizing injection shot molding machine and shrink small 模穴以EVA线 property 膨胀之 principle, to foaming molding 体, its in has 熔化, mixed 练, flow, crosslinked, foaming, and shrinkage as, to molding 目. main/primary 包含三 main/primary elements 之互动 injection shot control —— injection molding processing mold design —— formulation stability property 二．领 material good injection shot EVA material 按整手 material in 一起, 并放置 in formulation material 待验区. 检验人员 need for formulation material full 检. material need formulation material is positive 常. material and 检验人员签认ID卡 rear material rear can 领出仓库. 三．利拿 machine 1．工 as principle: 经 两 滚轮转动 and 仓壁挤 pressure function make material to separation solvent understanding and mixed combined 目. 2．操 as 事项: 领出 药 product 需先进先出且需放 in drying can in sheet/plate or wet 方. preheating temperature degree setting is 70 degree. 第一段 mixing/compounding time is 9-10 separation, temperature degree 达100-105 degree. temperature degree 达100-105 degree add foaming agent, agent. 第二段 mixing/compounding time is 3-4 separation, temperature degree 达105-115 degree, can material. more 换材质 or color machine 台清理 dry 净. 四．ROLL machine 1．工 as principle: material through 两 滚桶 between different speed degree generate 之撕拉, make material can more add separation mixed combined. 2．操 as 事项: front lubricated 油泵待 lubricated to 滚轮油槽 rear again 开启马达. temperature degree setting 60-70 degree, 实测不 ultra- 75 degree. 利拿卸 material rear 于ROLL upper thick 6-8mm below/following 翻割两次; 以1.0-1.5mm束 thin rear, again 以6-8mm thick degree 翻割5次 rear material. 五．出 sheet/slice machine 1．操 as 事项: material machine ROLL滚筒 temperature degree setting 60-65 degree, 实测不 ultra- 75 degree. sheet/slice thick degree is 1-1.5mm material sheet/slice long degree 80cm, wide 40cm material sheet/slice formed 6h方 can powder 碎. 六． powder machine material sheet/slice need formed 6h方 can powder 碎. less is 一批进行 powder 碎. machine rear 30秒 inner can material powder 碎, material material need powder can machine, anti 卡死. color need machine 台彻底清理 dry 净, production need cooling water. 七．抽粒 machine 1．工 as principle: material screw rear solvent 化, screw sheet/slice again 由切刀横 toward 切断, cooling water 伴随而出, formed 粒状. 2．操 as 事项: machine production front 需先暖 machine, temperature degree to setting temperature degree 30 separation rear can machine, pressure large formed safety 隐患. temperature degree setting is 1-84 degree; 2-85 degree; 3-85 degree; 4-90 degree; 5-85 degree; 6-90 degree; 7-90 degree. cooling water temperature degree 50 degree below/following, material large small need uniform. machine front need screw inner EVA production 完. 八． drying material: 35-40 degree; time: 30-240 separation 钟. material must has table/sheet 格记录九． injection shot conditions production type requirements setting: 以2210 is 例: injection molding processing mold temperature degree 165 degree positive negative 5 degree; holding pressure time: 300秒. use 剑布, sheet/slice and gas 枪清理 injection molding processing mold. again use type agent spray coating rear, can clamping function. 十．恒 temperature 烘箱1．工 as principle: type according to temperature testing device temperature degree 进行工 as, 当实际 temperature degree low setting temperature degree, add hot tube/pipe add hot, 反之则 versus 反, utilizing 风扇排出 hot amount, control speed degree make temperature degree 始终于 stability lower. 2．操 as setting: separation is 60-55-50-45-40. positive negative 3 degree; speed degree 45-46 separation 钟. 3．操 as requirements: formed product need in 3秒 inner injection molding processing mold, 18秒 inner 送入烘箱. 十一．PH water 洗1． water temperature degree 35-45 degree. pressure kg/cm2 above. gas pressure 4-7kg/cm2 2． formed product water machine rear, light light 敲打掉 water 珠, rear for sheet/plate ratio for formed product rate. 3． packaging 时, prohibited mixed mixed phenomenon. type separation 一．EVA组2．领 material material upper 班时10 separation inner, type amount table/sheet to type 员工, abrasion rear formed product, good material 帐目. material 员按规定 ratio/proportion, 送初胚进行倍 rate for. IPF: 20% long degree requirements positive negative 2mm, wide degree requirements: positive negative 2mm. material upper in 间随时补足EVA and type semi products, ensure efficiency 发挥. 3． machine as 1．研 abrasion tool, EVA and to 麻布轮 and 砂轮两 types. 2．操 as methods: （1）安装 abrasion 轮A． abrasion 布轮安装时 use 3-4 block, can according to 人习惯 or type abrasion different more 改, 目 就 is can make speed degree and quality more good 发挥. B． new abrasion in use 时, need remove 反面 底线, again in positive 面拉掉余线, new abrasion 布轮即 can 安装, use 初胚试 abrasion lower can has 麻毛. C．砂轮安装时 use 1 即 can, separation coarse or fine 纱, type sample requirements is 准. need abrasion 出肉身 relatively thick use coarse 纱轮, 反之则 use fine 纱轮. （2）操 as A．砂轮: 进行初 processing, type sample and technology 课描述之 key points, 进行研 abrasion. force degree need 适当, use force degree and abrasion 掉 初胚肉身 thick degree formed positive ratio. （ use force degree is key/critical ）B．麻布轮: 进行精 processing. and type rear formed product appearance and 砂轮研 abrasion 处, must 以麻布轮 again abrasion. 边墙处应倒出圆角, requirements 平而顺, is type quality key/critical in. type 时, especially is color different type, abrasion powder and machine 台卫生一定 need dry 净. abrasion formed product, has 任何尖角处, need saturated 满且圆顺. （平 sheet/plate foaming: has 裁断之断面痕）. has or material surface. C． lower rear, EVA员工 will abrasion lower, method use abrasion need and more 换. 4．缴库: material 员于线 upper 收取研 abrasion rear formed product, in material material to type. 按规定 ratio/proportion, add 硫室进行检验. （ hardness, important, and density ）. 5． quality and improvement. 因初胚研 abrasion quality and type has very large 关系, many issues is need to type rear can 看出, quality Common type quality and improvement in detailed 记述. 6． use tool and 劳保工 tool: 麻布轮, 砂轮, 禅子, 箩筐. 劳保: 帽子, 围裙, anti 护镜, 耳塞, anti 尘口罩. 二．定 type 组2． machine maintenance A．定 type machine less has 3 block injection molding processing mold can upper rise, active ultra- long, liquid pressure 油溢出. B．每 month add lubricated one-time, abrasion machine 亦同. 3．工 as conditions A．蒸 gas pressure: 7kg/cm2 above. B．油 pressure setting: pressure: 40±10kg/cm2; add hot pressure: 75±15kg/cm2; cooling pressure: 40±10kg/cm2; made need requirements, 按特殊 requirements is 准（CT转移 injection molding processing mold, 材质偏 soft easy pressure deformation, requirements 50kg/cm2 below/following ）C． cooling system water temperature degree in 14 degree below/following. D． add hot temperature degree in 140 degree above, 维持一 separation 钟; rear cooling 至25 degree, can formed product. （因 injection molding processing mold thermally conductive different, 故我们以 inner temperature degree 30 degree below/following is 准）E．因 machine different and gas 候变化 setting add hot and water parameters same, 现以HF machine is 例: add hot front water: 12秒; cooling front water: 5秒; recycling time: 2-3’15”; decline rear water time: 10秒 F． production time setting （HF） add hot time: 6-7’30”; cooling time: 12-13’30”因鞋 type injection molding processing mold large small, injection molding processing mold thick degree, machine sheet/plate degree, add hot and cooling effect/influence is formed production time can solid causes. 4．定 type as principle will EVA初胚, 放置于定 type injection molding processing mold inner, in add pressure add hot function lower, will soft 化而形 formed table/sheet 皮, again cooling drop temperature, 塑化定 type 之. 5．领 material A．定 type 员工每 day upper combined, 领取定 type amount table/sheet （由本班排模工 front as day inner formed ）. amount table/sheet 领取初胚 formed product. block injection molding processing mold 按1.06打领 material. 6．操 as front 准备A．检查自己 排之 injection molding processing mold has in 自己工 as machine upper, has issues and notice 排模工调配. B．检查初胚 formed product has quality issues, injection molding processing mold is good, machine parameters setting, production time setting has positive 确. C．工 tool and has 无准备, is dry 净. 7．开始操 as: A．打开 electrical 脑, rise rise drop machine 台, injection molding processing mold, decline rise drop machine 台, upper 模, 呈95 degree above. B．先 use will injection molding processing mold 架起, use will injection molding processing mold inner scratch dry 净. C． 初胚按 positive methods injection molding processing mold, molding 部位, scratch 拭佳佳洗洁精（经配 ratio rear, ratio/proportion 1: 3）, 抽出模撬, as rise drop will injection molding processing mold machine add hot sheet/plate. D．当定 type machine 台自动 decline, as rise drop machine, will injection molding processing mold 拉出打开 upper 模, good 模撬, formed product. 检查定 type formed product, has quality issues. （取 formed product methods, for formed product appearance effect/influence, as fast speed is 原则）E． again heavy 复B-D动 as, lower one-time production. F． has injection shot sheet/slice type, will injection shot sheet/slice solid injection molding processing mold inner solid 定柱. 8． formed product 检验A． from injection molding processing mold 里取出每一 di formed product, must in lower production front 做检查. degree 不佳（ injection molding processing mold 不清洁）, gloss degree 不佳（ add hot and cooling time and temperature degree positive 确, or molding 不佳）, molding degree 不佳（适当 adjustment 入模手势 and scratch 拭洗洁精 部位 or concentrated degree or adjustment ）B．按 ratio/proportion 送验, material property. 9．缴库A．由EVA组发 material 员, will type good formed product, 收走做 good 帐目, in amount table/sheet upper 登记. B．送缴修边组入帐. C．不 can 缴库 初胚 or mono 脚, 由各班自行保 tube/pipe. 11．工 tool and 劳保工 tool: 砂剪, 牙刷, 刷子, 印章, 印台, 洗洁精, 白毛巾（2 strip/profile ）, 箩筐, 模撬劳保: 耳塞, 围裙EVA mono as must 知: A．依进 degree table/sheet production, production table/sheet and made fine 时需复核材 material amount. 每周清点材 material one-time, need increase material injection molding processing processing long 核准, ultra- 由副总核准. B．补 made in 8h inner formed, 打户打B in 4h inner formed. C．研 abrasion 时, made provide coarse 胚, coarse 胚 底面, inner outer 腰倒弧 degree and 四周连 understanding abrasion formed degree, 修顺, 四周倒圆. D． injection shot weight 按15-20%抽检, weight heavy, requirements to combined is 止, weight light, 予以剔 remove. E．定 type amount table/sheet 数字必 must 准备, 字迹清楚, coating 改, table/sheet and tube/pipe must versus 应 栏目 lower 签名以示 negative 责. F．定期 testing weight use electronics 称. type mono as must 知: A． amount in type injection molding processing mold month must one-time, has injection molding processing mold month must technology mono 位复核 one-time. B．定 type injection molding processing mold 不足三 block 时, 不 进行定 type production. C．无 amount injection molding processing mold must dry rear, 整齐放置于 injection molding processing mold upper, has 明确标识. D．每班第一 di type formed product, product tube/pipe rear, 填写第一 parts formed product table/sheet. has issues is injection molding processing mold, 修复方 can amount 产. E．组 long 应随时巡视现场, has issues and 时处理 and upper 报. F．经理每两 small 时逐一巡视 辖 mono one-time, production conditions, quality 状况, production 纪律, 员工操 as, ring safety and other. G．定 type 当班无 method 缴库之 semi formed product, 由各班自行保 tube/pipe. 于第二天继续 production or 处理. H．定 type 之B product, 员工应于当 day 报备主 tube/pipe, 由专人记入计 amount table/sheet, material 不足由组 long and 时开出补 made mono front mono 位.