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injection molding parameters setting

Date: 2019-11-25 03:40 Views: 4088 Source: Internet

1, front and setting    ⑴确认材 material drying, mold temperature and add hot temperature degree is by positive setting to can processing 状态.    ⑵检查开闭模 and ejection as and setting.    ⑶ injection shot pressure (P1) setting in most large value 60%.    ⑷ maintain pressure (PH) setting in most large value 30%.    ⑸ injection shot speed degree (V1) setting in most large value 40%.    ⑹ screw speed (VS) setting in 约60RPM.    ⑺ back pressure (PB) setting in 约10kg/cm2.    ⑻松退约 setting in 3mm.    ⑼ holding pressure 切换 位置 setting in screw 直径 30%. 例如φ100mm screw, setting 30mm.    ⑽计 amount ratio value short setting.    ⑾ injection shot time short, cooling time long setting.   2, 手动运转 parameters positive    ⑴闭锁 injection molding parts mold (确认 high pressure upper rise ), injection shot base/seat front 进.    ⑵以手动 injection shot to screw full 停止, attention/notes 停止位置.    ⑶ screw 旋退进 material.    ⑷待 cooling rear mold opening molding product.    ⑸ heavy 复⑴~⑷ steps, screw most 终停止 in screw 直径 10%~20% 位置, but also molding product short 射, flash/burrs and whitening, or cracking and other phenomenon.   3, semi 自动运转 parameters positive    ⑴计 amount 行程 修 positive [计 amount 终点] will injection shot pressure improve/increase to 99%, holding pressure is 0, will amount 终点S0 toward front to short 射, again toward rear 调至发生 flash/burrs, its in is selection 位置.    ⑵出 speed degree positive PH回复 to water 准, will injection shot speed degree upper lower adjustment, 找出发生 short and flash/burrs speed degree, its in is speed degree [本 stage/phase can 进入以 more speed degree for appearance issues parameters setting ].    ⑶ maintain pressure positive upper lower adjustment maintain pressure, 找出发生 surface and flash/burrs pressure, its in is selection holding pressure.    ⑷ holding pressure time [or injection shot time ] 修 positive 逐步延 long maintain time, molding product weight obvious stability is selection.    ⑸ cooling time positive 逐步调 drop cooling time, 并确认 lower 列情况 can meet/satisfy: 1, molding product by ejection, 夹出, 修整, packaging whitening, or deformation. 2, mold temperature can balanced stability. thick 4mm above products cooling time easy method:     ①理论 cooling time =S(1+2S)……. mold temperature 60 degree below/following.     ②理论 cooling time =1.3S(1+2S)……. injection molding parts mold 60 degree above [S table/sheet molding product most large thick ].    ⑹塑化 parameters positive     ①确认 back pressure is need adjustment;     ② adjustment screw speed, make amount time short cooling time;     ③确认计 amount time is stability, can adjustment add hot temperature degree degree.     ④确认 nozzle is has material, runner is 否发生猪尾巴 or mold sticking, formed product has gas and other phenomenon, adjustment nozzle temperature degree or 松退距离.    ⑺段 holding pressure and more speed active use     ① generally 而言, in effect/influence appearance lower, injection high speed is 原则, in through gate and holding pressure front relatively low speed 进行;     ② holding pressure using/adopting decline, 以避免 molding product internal stress 残留太 high, make molding product easy deformation.