Shanghai Daoqin Plastics Co., Ltd.

1, processing enterprise 首先应 to mold 配备履历卡, detailed 记载, statistics its use, 护理（ lubricated, 清洗, anti 锈） and loss bad 情况, can which parts, parts already loss bad, abrasion loss degree large small, provide and solution issues 信息资 material, and mold molding process parameters, product use material, shrink short mold time, improve/increase production efficiency.

2, processing enterprise in injection molding machine, mold positive 常运转情况 lower, testing mold various property can, will most rear molding parts dimensions amount 出, through this can mold has 状态, type 腔, type 芯, cooling system and separation type 面 and other loss bad in, according to parts provide 信息, can mold loss bad 状态以 and repair measures.

3, need for mold several important parts focus/key point testing: ejection, toward parts function is ensure mold combined and parts ejection, its in 任何部位因 loss 伤而卡住, will 导致停产, 故应经常 maintain mold 顶针, lubricated （ need selection most combined lubricant ）, 并定期检查顶针, and other is 否发生 deformation and surface loss 伤, 一经发现, need and more 换;完 formed production cycle rear, need for mold as surface, 运动, toward parts coating anti 锈油, heavy for belt/tape has gears, strip/profile mold bearings and elastic mold elastic force strong/high degree 保护, ensure its 始终处于 most as 状态;

随 production time 持续, cooling easy water 垢, 锈蚀, and water and other, make cooling runner 截面变 small, cooling 通道变 narrow, large large reduce cooling liquid and mold between hot rate, increase enterprise production cost, therefore for runner 清理应引起 heavy 视; for/regarding hot runner mold 而言, add hot and control system maintenance has anti production fault/failure 发生, 故而尤 is important. therefore, production cycle rear for mold upper belt/tape add hot device, rod add hot device, add hot 探针以 and hot electrical and other use table/sheet 进行测 amount, has loss bad, need and more 换, and mold table/sheet comparison, good 记录, 以便适时发现 issues, 采取应 for measures.

4, need heavy mold surface maintenance, it effect/influence product surface quality, focus/key point is anti 止锈蚀, therefore, selection types combined, excellent 质, anti 锈油就尤 is important. mold formed production rear, according to different injection molding material different methods fine remove injection molding material, can use copper rod, copper filament and mold agent remove mold inner injection molding and other material, rear dry. use iron filament, strip/profile and other hard material parts 清理, 以免划伤 surface. has property injection molding 引起 锈点, need use abrasion machine abrasion light, upper anti 锈油, rear will mold drying, anionic 凉, powder 尘处储存.

injection molding mold as is injection molding products processing most important molding equipment, its quality excellent poor 直接关系 to products quality excellent poor. but also, due to mold in injection molding processing enterprise production cost in relatively large ratio/proportion, its use lifespan left right injection molding products cost. therefore, improve/increase injection molding mold quality, 并维护 and maintenance good, long its use cycle, is injection molding products processing enterprise drop increase important 课题.

injection molding products processing enterprise due to product product types more, mold more relatively frequency 繁, in formed production cycle rear, mold generally 入库保存直 to lower production cycle again use. processing enterprise for mold 保存不够 heavy 视, make mold in 保存期 inner 发生锈蚀, surface light degree decline and other phenomenon, formed product quality decline, waste product rate high, has mold difficult again use, heavy new a large amount of 资金另置 new 模, formed large 浪费.

资 material 显示, use and maintenance in mold use lifespan effect/influence factors in 占15％～20％, injection molding mold use lifespan generally can to 80万次, outer maintenance good mold can again long 2～3倍. inner enterprise due to overlook maintenance, injection molding mold use lifespan comparison short, versus 当于国 outer 1／5～1／3. due to mold use lifespan short formed processing and can 源浪费, and for product quality effect/influence belt/tape loss year 达数十 100 million yuan.

therefore, for injection molding mold non important, specific lower:

1.  processing enterprise 首先应 to mold 配备履历卡, detailed 记载, statistics its use, 护理（ lubricated, 清洗, anti 锈） and loss bad 情况, can which parts, parts already loss bad, abrasion loss degree large small, provide and solution issues 信息资 material, and mold molding process parameters, product use material, shrink short mold time, improve/increase production efficiency.

2.  processing enterprise in injection molding machine, mold positive 常运转情况 lower, testing mold various property can, will most rear molding parts dimensions amount 出, through this can mold has 状态, type 腔, type 芯, cooling system and separation type and other loss bad in, according to parts provide 信息, can mold loss bad 状态以 and repair measures.

3.  need for mold several important parts focus/key point testing: ejection, toward parts function is ensure mold combined and parts ejection, its in 任何部位因 loss 伤而卡住, will 导致停产, 故应经常 maintain mold 顶针, lubricated （ need selection most combined lubricant ）, 并定期检查顶针, and other is 否发生 deformation and surface loss 伤, 一经发现, need and more 换;

完 formed production cycle rear, need for mold as surface, 运动, toward parts coating anti 锈油, heavy for belt/tape has gears, strip/profile mold bearings and elastic mold elastic force strong/high degree 保护, ensure its 始终处于 most as 状态;

随 production time 持续, cooling easy water 垢, 锈蚀, and water and other, make cooling runner 截面变 small, cooling 通道变 narrow, large large reduce cooling liquid and mold between hot rate, increase enterprise production cost, therefore for runner 清理应引起 heavy 视; for/regarding hot runner mold 而言, add hot and control system maintenance has anti production fault/failure 发生, 故而尤 is important.

therefore, production cycle rear for mold upper belt/tape add hot device, rod add hot device, add hot 探针以 and hot electrical and other use table/sheet 进行测 amount, has loss bad, need and more 换, and mold table/sheet comparison, good 记录, 以便适时发现 issues, 采取应 for measures.

4.  need heavy mold surface maintenance, it effect/influence product surface quality, focus/key point is anti 止锈蚀, therefore, selection types combined, excellent 质, anti 锈油就尤 is important. mold formed production rear, according to different injection molding different methods fine remove injection molding, can use copper rod, copper filament and mold agent remove mold inner injection molding and other material, rear dry.

禁 use iron filament, strip/profile and other hard material parts 清理, 以免划伤 surface. has property injection molding 引起 锈点, need use abrasion machine abrasion light, upper anti 锈油, rear will mold drying, anionic 凉, powder 尘处储存.

一副经 良 good maintenance and mold, can shrink short mold assembly, time, decrease/reduce production fault/failure, make production 运行平稳, ensure product quality, decrease/reduce waste product loss 失, reduce enterprise cost and solid assets 投入, lower production cycle 开始时, enterprise can 够顺利 production quality combined product. therefore, for injection molding products processing enterprise 说, in currently market competition 激烈 情况 lower, 养护良 good mold, can enterprise 一臂之 force.