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one article 读懂 polyimide (PI) (PI)
一, polyimide (PI) overview
polyimide (PI) is separation structure has amine 基链节 芳杂 ring polymer/macromolecule combined material, 英文名Polyimide(简称PI) , is currently engineering plastics in heat resistant property most good product types 之一. PI as is types specialty engineering material, already application in aviation, aerospace, micro electronics, nano, liquid 晶, separation film, light and other field/area.
近, 各国都 in will PI research, development and utilizing 列入 21世纪 most has engineering plastics 之一. polyimide (PI), its in property can and combined formed 方面 突出 features, is as is structure material or is as is function property material, its large application outlook/prospects already to separation 认识, by is is " solution issues can 手"(protion solver), is "没 has polyimide (PI) 就不会 has micro electronics technology ".
二, polyimide (PI) development history

三, combined formed methods
polyimide (PI) is separation structure has amine 基链节 芳杂 ring polymer/macromolecule combined material, 英文名Polyimide(简称PI), can separation is type PI, can solvent property PI, polyamide (PA) -酰亚 amine (PAI) and polyether amine (PEI)四 type.
按 combined formed methods can separation is polycondensation type and addition polymerization type:
1, polycondensation type polyimide (PI): polycondensation type polyimide (PI) already relatively less used as composite/compounding material resin, main/primary use manufacturing polyimide (PI) film and coating material. 
2, addition polymerization type polyimide (PI): obtain application addition polymerization type polyimide (PI) main/primary has poly di 马 酰亚 amine and drop sheet/slice 烯基封端 polyimide (PI).
四, polyimide (PI) features has which?
as is use national defense material, polyimide (PI) tool has 6 large features:
1. high temperature resistance: high temperature resistance 达 400℃ above , long use temperature degree scope/range -200~300℃, obvious melting point.
2. high insulation property can: 103赫 lower dielectric constant 4.0, dielectric loss 仅0.004~0.007, F至H grade insulation material.
3. excellent mechanical properties: 未 filling plastics resistant strong/high degree in 100Mpa above.
4. self-extinguishing property: polyimide (PI) is self-extinguishing property polymer, rate low.
5.无毒: polyimide (PI) 无毒, 并经 起数千次消毒.
6. stability property: 一 polyimide (PI) product types solvent has machine solvent agent, for dilute acid stability, generally product types large hydrolysis resistant.
五, polyimide (PI) in plastics in 位
in heat resistant property, chemical resistance and force strong/high degree 方面, polyimide (PI) (PI) is material 金字塔 顶端.
六, polyimide (PI) main/primary production 商
to currently is 止 , polyimide (PI) already has 20 more large product types ,随 its application scope expand large , has polyimide (PI) product types will 会越 越 more.
国 outer production main/primary in in USA and Japan ,如 USA general purpose electrical company, DuPont company , Japan UBE company, Japan Kaneka corporation has company ;国 inner production main/primary is Shanghai combined formed resin research and long application chemical research. lower introduction lower most 知名 四 company:
1, development 历程
自1950 year USA DuPont company high temperature resistance polymer research, 1962 year aromatic polyimide (PI) in method production, is “H” type film. 1965 year in 俄亥俄州 塞克尔维尼建厂开始 large production, 并登记商 product is Kapton”, “Kapton” film has 3 types type type: H type, F type, V type, to 1980 year, production has 3 types Model/Grade 20 multiple specifications (7.5~125μm),幅 wide 1500mm. through technology 改进, DuPont company also 于1984 year launch 3 types type Kapton film, separation is HN type, FN type, VN type, type polyimide (PI) film in currently production in already 占整 亚 amine film output/production volume 85%.
1983 year DuPont and Toray for semi combined 资建立东洋 product company, DuPont provide technology and raw materials ,专门 production Kapton”PI film, 1985 year 9 month start production, film wide degree is 1500mm. DuPont company in 1999 year 4 month investment China Taiwan, 1996 year formed base/seat polyimide (PI) (PI)厂太巨 company, formed is company main/primary shareholder, make formed is DuPont company in production PI film and flexible composite/compounding material is company.
2, manufacturing technology
DuPont “Kapton” is world product, its production technology process 路线, production methods, process equipment, raw materials control, film thick degree uniform property control methods and other is 严格保密. 据透露 DuPont company using/adopting method (循 ring belt/tape long 30m, wide 1.4m). manufacturing process for Raw Materials pure degree requirements very high, process conditions control very 严格, production workshop is 封闭, production process full 部自动化 control, achieve 无人操 as. “Kapton” film resin combined formed main/primary using/adopting 均苯四甲 acid mono 体, manufacturing methods using/adopting hot amine ring and chemical amine ring types methods, separation used for 德克萨斯州 and 俄亥俄州两 polyimide (PI) film production 基.
1, development 历程
UBE industrial company in upper 世纪80 year 代初研 made formed types new type property polyimide (PI) 即联苯 type film, 包括UpilexR, UpilexS and UpilexC type series film, 打破 “Kapton” is table/sheet 以PMDA and DDE is raw materials manufacturing polyimide (PI) film market 20 year 局面. 二酐组 separation is 联苯四甲 acid 二酐, amine separation is 二氨基二苯 ether or for amine, according to amine structure different, and 二氨基二苯 ether combined 定位R type, and for amine combined 定位S type.
UBE development Model/Grade is UpilexR, production capacity 100万平方米/ year ( combined 80吨/ year ) PI film 于1983 year start production, 1985 year increase Model/Grade UpilexS. Upilex most large wide degree 1016mm, has Model/Grade: R type, S type, C type, thick degree specifications 25~125μm( its in R type and C type has 7 types specifications ). and Kapton versus ratio, UpilexS tool has high heat resistant property, relatively good dimensional stability and low moisture absorption property.
2, manufacturing technology
联苯 type polyimide (PI) film molding process technology using/adopting Japan polymer/macromolecule research 1979 year made formed technology formed 果——流涎 made film. its features is in combined formed process in, polyamide (PA) acid 先酰亚 amine 化, to polyimide (PI) still is can solvent, rear solvent in solvent agent in made film, made film let solvent agent 挥发出 即 can, using/adopting this type of methods made formed film, surface defects small.
1, development 历程
Japan Kaneka most 早于1980 year 开始实验室 inner research polyimide (PI) film, formed development types new type “均苯” type PI film, product is “Apical”, 1984 year in Japan 志贺建立第一 strip/profile APICAL polyimide (PI) film production 线, 并于1985 year amount 产, product main applications 于FPCS. 1986 year USA Allied-Signal sales company; 1988 year development tool has excellent dimensional stability APICALNPI Model/Grade; 1989 year Kaneka/AlliedJV company in USA 建立( main/primary used for manufacturing, sales ); 1990 year in USA formed 立Allied-APICAL company 并开始 in USA 德克萨斯州开始 production polyimide (PI) film; 1993 year APICAL polyimide (PI) film obtain ISO9002 certificate, APICALNPI Model/Grade obtain chemical 协会奖; 1995 year APICALAH Model/Grade production thick degree specifications has 175μm, 200μm, 225μm, 1997 year KanekaHigh-TechMaterials(KHM)建立, 2006 year 7 month KHM formed is Kaneka USA 德克萨斯州 company separation 部.
2, manufacturing technology
Kaneka production APICAL manufacturing technology is 保密, related patent technology from 未公布, its manufacturing methods steps and Kapton basic same, raw materials mono is 均苯四甲 acid and 二氨基二苯 ether, production methods is method: 第一步, in high property solvent agent in combined formed polyamide (PA) acid resin solvent liquid ( polycondensation reaction ); 第二步, will polyamide (PA) acid resin solvent liquid 流涎, add hot solvent agent, amine formed PI film.
1, development 历程
SKC&KOLON PI is 由SKC and KOLON整 combined polyimide (PI) sheet/slice 事业, 于2008 year 6 month combined 资兴建 company. Korea SKC于2001 year polyimide (PI) film R&D, 2002 year and KRICT( Korea research chemical technology research )参 and polyimide (PI) R&D project; 2003 year 建立第一 strip/profile PI production 线(0# experiment/testing 线); 2004 year PI film 0#产线安装 debugging formed amount 产, formed is Korea history upper manufacturing amine film enterprise; 2005 year formed IN, IF Model/Grade development (12.5~25.0μm)建立1#批 amount production formed sales SKC亚 amine film; 2006 year formed IS Model/Grade development.
2, manufacturing technology
Kolon&SKC according to in plastics film technology upper ultra- 30 year experience used for manufacturing polyimide (PI) film. its made film process main/primary polymerization, coating 布, solid formed film, hot 处理, electrical 晕处理, separation strip/profile, packaging and other.
lower table/sheet is separation company polyimide (PI) product introduction:
|
company 名称 |
国家 |
商 product 名 |
mono 体二酐 |
mono amine |
applications |
|
Du Pont ( DuPont ) |
USA |
Avimid KÒ |
6 FDA |
MPD |
lamination product |
|
Avimid NÒ |
6 FDA |
PPD |
lamination product |
||
|
VespelÒ |
PMDA |
ODA |
模 plastics |
||
|
KaptonÒ |
PMDA |
ODA |
film |
||
|
BPDA |
PPD |
film |
|||
|
PyralinÒ |
PMDA |
ODA |
coating material |
||
|
PyralinÒ |
BTDA |
ODA |
coating material |
||
|
UBE company |
Japan |
UpilerÒ |
film |
||
|
UpimolÒ |
模 plastics |
||||
|
UpicoatÒ |
coating material |
||||
|
U-VarnishÒ |
coating material |
||||
|
LithocoatÒ |
coating material |
||||
|
Kaneka corporation has company |
Japan |
ApicalÒ |
PMDA |
film |
七, polyimide (PI) application
due to polyimide (PI) in property can and combined formed chemical upper features, in more polymer in, polyimide (PI) very difficult to polyimide (PI) this tool has 如此广泛 application 方面, but also in 每一 方面都显示 极 is property can.
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