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injection molding machine machine 械手 设置 and 维护

Date: 2020-05-17 10:06 Views: 2853 Source: Internet

        自动化 machine can can generate fault/failure causes, due to machine 械手衔接部位 large large is filament solid 定, can can is long time 震动形 formed filament 松动松脱;而形 formed machine dispersion 架, parts block fracture and other. 另一方面 machine 械手震动 缘由形 formed electrical 线接头松动松脱, electrical appliances 松动松脱, formed electrical 道路路接触 defect and other 景象. machine 械手乱 measures, electrical machine, bad electrical and other 景象.

         day 常保护任务留意事项:

        1, pressure 缓冲: need 按期改换.

        2, use gas cover/cap seals, gas tube/pipe, need and 时改换.

        3, 12 month 按期反省整顿 electrical 线接头, 插头, base/seat and other.

        4, gas parts: type, more use machine 械手 各 measures 悉数依靠于 gas 源推进, gas 源不变动摇 property small, water.

        因 is gas and water is types separation 歧 介质, gas 体无形, water has 形, water in gas tube/pipe, gas 缸, electrical magnetic inner 滞留会发生 water 垢, formed electrical magnetic 阀卡死, gas, gas abrasion loss gas gas inner 漏, outer and other 景象, gas measures 时呈现无 force, 匍匐, measures or fast measures, gas tube/pipe, 接头爆裂 and other 景象.

        综 upper 述, 自动化 machine can high 效代替人工 improve/increase enterprise production efficiency, repair cost low 廉, is in day 常 维护当 in need fine add 维护. 以免造 formed 自动化 machine fault/failure, for enterprise product production efficiency formed effect/influence.

         for/regarding as 人员 说, machine day 常维护工 as non important. lower injection molding small to large introduction precautions:

        1, and bearings

        应该 maintain has 轴处 导轨 and bearings 清洁以 and good lubricated property can. if machine 械手运行 in 充满灰尘 ring in, that need 经常清理导轨. if 你发现任何 metal sheet/slice or powder 末, that can can table/sheet lubricated good. is ensure combined lubricated, has 恰当 线 property toward system non key/critical, large more machine 械手拥 has 自动化 lubricated system and need replace parts.

        2, machine 械手循 ring cycle

         maintain machine 械手良 good key points is simple and 倾听, this can 够暴露出 machine 械手总体运行 many 信息. machine through specific as as, therefore 倾听任何不 positive 常 声音, 例如啸叫, 咔嗒声 and other, this table/sheet bearings can positive 常旋转 or its it certain parts by viscous 住. machine 械手链接部 separation 沿 装 has force cable and true soft tube/pipe 导轨运动, 会发出 positive 常 滴答声, is this type of 声音平 slip stability. 检查任何 can to bearings, ensure it 们平稳旋转. need 检查并聆听 certain abrasion loss or need adjustment 征兆, can large large has maintain machine most 佳 运行状态.

 

        3, system

         if machine using/adopting assembly 架-传动 gears 驱动, attention/notes in process in is has 任何迟疑 or 晃动发生. remove light slip 平稳 动 as outer has 运动都 can table/sheet 明驱动 system loss bad or internal 寄存 一 异 material. machine 械手推动 toward lower 运动时, fast speed assembly and gears between as or methods is 推拖运动臂, 感觉异常运动(回动 as different).

         however due to positive 常 厂家公差精 degree non high, therefore experiment/testing methods will non 常不精确. if 你怀疑 assembly and gears can can has issues, relatively good methods is use amount long magnetic property table/sheet base/seat. according to 厂家说明书 adjustment good rear, 检查轴 full 部行程, ensure assembly and gears between has 太紧 方. if 齿隙不 can adjustment, that assembly and gears can can abrasion loss, need replace. if 必需修补 assembly and gears, that most good meanwhile replace 两 构 parts from ensure long property can.

        至于靠传送 belt/tape 驱动 轴, attention/notes belt/tape abrasion loss lower 碎屑以 and loss 害. fine slip 轮, 留意源自传送 belt/tape material 灰尘 迹象. ensure belt/tape and slip and 槽轮 完 full formed 行. direction 偏离 传送 belt/tape non fast abrasion loss 掉. need is belt/tape system, can according to 厂家 说明书检查传送 belt/tape 本身 预 add negative 荷. this specification will 告诉你: versus for/regarding slip 轮, in belt/tape specific upper 适宜误差 amount.

        4, gas system

        包括 more toward 伺服驱动 in inner, need has and true 空抓取动 as, has machine 械手都会 has gas function. attention/notes pressure mono 元 吸盘, its in has water table/sheet through system pressure shrink gas wet degree large. a small amount of water gas in can can to gas and device, formed oxidation and internal 污染, most can can 导致调 pressure viscous or device 断断续续 viscous or 失效.

         if 吸盘配置自动 remove wet system, upper or color table/sheet water gas in remove front in increase. if water poly to in, make time very short, it can system, formed upper issues. if attention/notes to gas tube/pipe has has loss bad, that system can can has 泄漏.

         if gas pressure in positive as pressure lower 充满空 gas, and in certain 处出现泄漏, that 么你应该 more easy obvious 咝咝声, 进而帮助你确定泄漏 位置.

        5, molding equipment

         standards machine usually 都安装 in molding equipment sheet/plate upper. equipment fast speed 运行时, molding equipment can can 会传递 to machine upper, can loss bad. simple molding equipment market trends 况, ensure mold by adjustment to combined 理状态, decrease/reduce or 振动次数, can long machine lifespan. in high speed market trends lower, frequency rate can can non high, most good will machine 械手安装 in 独立于 molding equipment structure upper.

        6, attention/notes abrasion loss

         in machine surface 时, if black pellets or powder 末, that table/sheet machine electrical 路配线 has abrasion loss 迹象. is, make 你发现不 this abrasion loss 信号, fine has electrical 源, pressure device or device cable, 配线路径 inner outer 两侧也 can, is in production ring 期间, 连续摩 scratch machine 械手 配线, or in cable upper 配线, most 终都会 abrasion loss and 失效. ensure 配线扎 belt/tape safety, and cable combined 理安装.

        7, lubricated

         machine use elastic add lubricated rod, remove non has table/sheet 明导轨 lubricated separation, need year replace one-time. 配置自动化 lubricated system, can machine 械手运动连续进行 lubricated. is if has surface, machine in its upper can positive 常运动, that for this 区域进行手动 lubricated, or achieve 自动化 system lubricated 定期程控动 as lubricated. if 你发现任何运动 surface upper 出现锈斑, or abrasion loss, or is dry, 都说明 it lubricated 不足. need 始终参考 machine manual/handbook for metal parts combined lubricated. assembly 梁-传统 gears system through lubricated 油存储 mono 元进行自动化 lubricated, is need year more 换.

        8, true 空抓手回路

         true 空应该接近瞬时形 formed, combined control device 输入就应该 versus in products. if 你发现打开 true 空, 接 出现输入 light 源, time ultra- 2秒, that table/sheet has true tube/pipe 线泄露, has defect or 者切换 plant/unit adjustment 不当. through outer 挂 主 control sheet/plate can very easy testing.

         if machine 械手配置数字 true 空切换 mono 元, that can fast speed micro 调抓取 products true most small value. injection molding is process can in machine 械手自动运行模式 lower 运行时完 formed. in device 里保存每 production cycle setting parameters, this can in lower one-time production 变化时节约 time. 数字式 true 空切换 plant/unit also has another types advantages: 抓取阈 value electronics device fast speed 运动时 true 空吸盘 upper products 振动. products 释放阈 value and 抓取阈 value different, can 进行程控, can ensure in fast speed production cycle conditions lower to combined 适 释放.