Shanghai Daoqin Plastics Co., Ltd.

         in recent years, plastics machine manufacturing 商不断 add fast in packaging application areas technology innovation, 而我们也确实看 to plastics packaging products large 飞跃, from 司空见惯 饮 material bottle cover/cap to high large upper 名牌化妆 product 罐, 都蕴含 plastics processing technology large 学问. 今天我们就 through this several 案例一起 inventory/review lower that plastics bottle production process in technology.

        集 formed 式注吹 molding process

        注吹 molding can through 一步操 as achieve use type small container production, however, can to type amount is is has 限. 恩格尔 and it system development combined as 伙伴Foboha and Alpla Werke Alwin Lehner一起, formed development formed process, combined more mold use, significantly reduce cycle time. 基于立方体 technology, can in effect/influence cycle time and degree lower, will mold cavity amount increase more, this large large reduce high output/production volume mono cost.

        恩格尔 in K2016展会 upper show/display new type blow molding process in packaging industry application force. 恩格尔 through e-motion 740/220 T WP full electrical injection molding machine production polypropylene (PP) container, 并配备 一 8腔立方体 mold. this polypropylene (PP) container is Alpla company is 亚洲 一 客户 development, to in, 该客户 product still using/adopting container packaging. polypropylene (PP) 取代原 玻璃材 material rear, can reduce production cost and packaging weight, meanwhile improves 消费者 use safety property.

         is shrink short cycle time, front production good bottle to and injection molding 工位平行 mold for formed blow molding. meanwhile, formed in production mono 元 恩格尔easix六轴 machine from 第四 工位取出 formed product container, will it 们开口朝 upper in belt/tape upper. 整 处理 process and molding meanwhile 进行, 并不会 increase cycle time. in 第二 工位 upper, 一 绝 hot cover/cap use anti made parts cooling, container injection molding amount is 8克.

         this formed process in, blow molding technology system combined as is France Bauer Compressors company. as is formed process formed separation, gas pressure can through 恩格尔 injection molding machine CC300 control system control.

         in technology development process in, especially need attention/notes process property and property. container and can to most small 公差, has made parts already performance non 常一致 壁 thick, process can production can again high quality container.

        恩格尔e-motion injection molding machine full electrical 动驱动 technology is defect production as 出 巨 large 贡献. especially, iQ weight control and iQ clamp control智 can system in application in non important. through for key/critical process parameters analysis, is ring and Raw Materials micro small 变化, injection molding machine can 自动监测并 in one-time injection shot in as 出补偿. another, temperature degree control for quality has effect/influence. has 4 temperature degree adjustment electrical 路 6 恩格尔e-flomo歧 tube/pipe mono 元, negative 责连续 testing and amount 主控.

         this formed process technology is 先进 注 blow molding technology 开辟 广泛 can can. remove polypropylene (PP) container, process also suitable for 婴儿奶 bottle or product and other material product. if used for made industry, system can combined cGMP standards.

         innovation cover/cap bottle cover/cap production

        当 is to requirements sales amount, in utilizing technology conditions lower need more more machine 时, 旋转模 technology especially has 趣. is, utilizing used for manufacturing 立体面 and 两 连续放置 separation type 面, 旋转模 provide property advantages: mono process/workflow steps, 例如, mold filling, cooling or parts meanwhile formed. in 不改变循 ring time lower, also can formed other process/workflow, 例如嵌入, or testing. in same mold 安装面积 情况 lower, increase di type amount. this 样, 旋转模就会 make output/production volume 翻倍, decrease/reduce mono cost.

         in 2016 year K展 upper, 阿博格 use Allrounder Cube 2900, combined as Foboha 一 32+32 旋转 mold, is Henkel Pril agent bottle production di color cover/cap bottle cover/cap. 整 循 ring time is 8.5 秒, PP di injection molding parts weight is 3.2 克. Allrounder Cube machine is is high speed mold application design, 旋转模 has can use 面, processing made parts and formed product and cooling and demolding can meanwhile 进行. production 出0.8克 heavy liquid upper semi separation as is 第一 组份, in 第二 面 cooling rear, in 第三工位 injection 2.4克 heavy 第二组份, most rear in mold will cover/cap demolding, cover/cap good cover/cap 子放置 in mono 独 工 as upper. processing parts quality 检验由 Intravis company high separation rate versus machine formed.

        阿博格 according to 立方体 mold technology requirements optimization 包括伺服 electrical 动曲柄杠杆 in inner 整 锁模 mono 元. due to dry ring time relatively short, use full new 立方体模 machine can will ring time again shrink short 1秒, output/production volume improves 10%. 哥林柱 between 间距也 expand large, in Allrounder Cube 2900 upper design is 820 mm. advantages is, mono upper obvious increase large mold dimensions, in relatively small machine upper most large dimensions is 1900 mm, in relatively large machine upper most large dimensions is 2400 mm, this 就意味 can heavy 达16吨 mold.

         standards new type 立方体 mold machine has 四 伺服 electrical 动轴: 一 轴 used for mono 元, 两 轴 used for electrical material, most rear 一 轴 used for mold. injection mono can selection liquid pressure or power/electricity 驱动, ejection and more more mold function is liquid pressure 驱动. and liquid pressure machine versus ratio, this design concept make can consumption most more decrease/reduce 45%.

         in and Foboha combined as in, 阿博格 in 准确匹配 Allrounder Cube machine upper, achieve mono or more production production system.

         another, 赫斯基(Husky)首次 in K 2016展 show/display full formed bottle cover/cap system. 赫斯基 is material bottle cover/cap manufacturing new launch HyCAP 4 system already 取 显 改进, machine, mold and equipment formed degree more high, from can improve/increase production efficiency, improvement can reinforcement easy use property. system 以2.4秒 injection molding cycle production 1.25克 29/25矿泉 water bottle cover/cap.

         meanwhile, 赫斯基 also 首次展出 its most new bottle cover/cap manufacturing system solutions HyperSync. HyperSync in 8.5秒 极 short injection molding cycle inner production 6.1克 洗发 water cover/cap. full formed 式eIMC模 inner combined technology in injection molding 行程期间, provide more control, mold function safety add, improves product quality, meanwhile will injection molding time shrink short ultra- 20%.

         can 取代传统 metal packaging plastics packaging 罐

         for food production enterprise 而言, metal packaging is can to oxygen gas can meet/satisfy food 杀菌, anti and other demand packaging materials, 而现如今, plastics packaging manufacturing already can provide tool has and metal packaging 罐一样 property can plastics packaging, used for 取代传统 metal packaging 罐.

        米拉克龙 group launch more can recycling Klear Can series plastics packaging formed through USA most is food safety testing, this plastics packaging can 够完美 substitute/replace metal packaging in water 果, 蔬菜, 汤汁, products and other more product upper application. most 近, 米拉克龙 group 确认售出首 sleeve/set Klear Can production system, and Klear Can plastics packaging has in 2017 year degree 登录零售店. Klear Can packaging advantages obvious, 消费者 can in 购买时清晰看 to material quality, packaging 不含BPA, and can using/adopting and metal packaging same 充填灌装, 密封以 and technology, from most large degree reduce lower production machine investment use. in addition, manufacturing can in 灌装充填 step/link for Klear Can series plastics packaging 罐进行 production and molding, and metal packaging versus ratio, Klear Can series plastics packaging can has reduce production cost, more tool has competition advantages. in addition, enterprise also can through toward 消费者 show/display this type of Klear Can series plastics packaging safety excellent 质 特 color, from 而赢取 more more 消费者 青睐.

         in 2016 year K展 upper, 米拉克龙 in upper show/display Klear Can series plastics packaging 罐 模 inner 贴标, production through Ferromatik series machine 进行. Ferromatik series machine is is for packaging industry for fast speed ring cycle and high injection speed degree launch, currently has 9 types dimensions, clamping force scope/range in 120 - 650吨, 预配置 has more separation, and 立方体 mold production technology, and can according to different need is full electrical 式, liquid pressure and liquid electrical composite/compounding 式.

         most fast inner application

         20 year, high speed El-Exis already development is plastics packaging application areas most important machine. Sumitomo 德马格经 几代 machine type more new, 并不断 increase its clamping force scope/range. El-Exis SP currently clamping force cover/cap from 1,500 to 7,500 KN scope/range. currently already has ultra- 2000 台El-Exis SP injection molding machine in thin plastics packaging, cover/cap and various cover/cap production 厂房. El-Exis most in can optimization 方面做 more new, has 一 符 combined industrial 4.0 standards OPC/ UA 通信接口.

         Sumitomo 德马格 in K 2016 show/display most fast inner application, in to 2S time inner formed 4 decoration 杯. El-Exis SP 200 high speed injection molding machine in 4 type mold in production decoration 杯, high speed parts machine from 侧面进入 separation type 面, will label 放入定模, rear 移走动模 upper 4 already molding good 杯子, this 杯子随 rear by 堆叠起. this machine show/display currently inner decoration plastics container can can to most fast speed degree and system most high production rate. need to 2S 周 期 时 间, El-Exis SP 200 very can can is K2016 展会 upper production decoration container most fast machine.

         full new PET bottle technology

        西 乐 launch full new StarLite Nitro non bottle 底, it using/adopting 独特造 type, can significantly improves bottle stability property and resistant force. this 也意味 new bottle can improve/increase PET bottle hardness, for nitrogen inner pressure has more strong/high resistant force, for ring 境 适应 degree more high; meanwhile reduce packaging weight and production can consumption. in addition, it make packaging design has color more tool 美感, but also can ensure inner product safety property.

        西 乐StarLite Nitro bottle in ensure packaging strong/high degree meanwhile, can improves packaging bottle quality, but also improve/increase packaging bottle in supply stability property. this type of design bottle 底面积 large, stability property good, add upper other packaging bottle structure property design 元素, make PET formed bottle for nitrogen belt/tape internal pressure has more strong/high can force, but also also improve/increase 输送期间 packaging bottle stability property (specific 效果视 bottle thick 而定). this for/regarding in high degree production, rear in low degree sales product especially has 利, but also suitable for high temperature degree lower application. new bottle 底经由西 乐 packaging expert development, use various machine technology testing, but also also true conditions lower material testing, can ensure in supply 链输送 in maintain most excellent property can.

        像之 front 西 乐StarLite series product 一样, new “Nitro”版本 through decrease/reduce bottle thick degree, to strong/high degree - weight ratio, decrease/reduce bottle stage/phase can consumption, decrease light weight, from reduce production cost. for/regarding that reduce has cost (TCO), in competition market in maintain advantages, still achieve more good sustainable property material production 商 说, solutions can meet/satisfy demand. new 西 乐StarLite Nitro bottle also can ensure packaging property, make most product packaging can 够吸引消费者 眼球. 例如, using/adopting StarLite Nitro bottle 底 0.5 rise PET bottle, bottle weight 仅1.8克, can 够经受 high 达1巴 internal pressure (specific pressure 取决于 bottle and packaging bottle design, and using/adopting PET resin and other grade).

        西 乐 new launch StarLite Nitro bottle provide active has force solutions, can use has PET bottle design and nitrogen process production material, can using/adopting nitrogen process. it suitable for 常规灌装, ultra- 净灌装 and 无菌灌装. Nitro using/adopting and gas material production in commonly used bottle similar design, 以避免 in ultra- 市 in and small bottle 底(in 消费者心目 in usually used for carbon acid soft material) packaging bottle mixed 淆. new bottle can used for 0.2 rise 至2.0 rise packaging bottle, can 适应西 乐 various speed degree bottle machine, most new 西 乐Matrix™吹 bottle machine. 西 乐 packaging engineering can light will StarLite Nitro bottle and large more has packaging bottle design versus combined, but also, utilizing 西 乐 strong/high StarLite模 base/seat and series production 线转换服务, can for has production and mold renovation.

        StarLite Nitro bottle improves packaging bottle stability property and resistant property, make packaging bottle in supply process in tool has more good performance, in poor ring lower can maintain property can. this category of packaging bottle 便于输送(from 灌装, to 打包), optimization fault/failure time, most large degree decrease/reduce machine time. in addition, using/adopting new bottle packaging bottle tool has more good temperature degree resistant property can. in ultra- 50°C conditions lower, packaging bottle can resistant 受25天而不 deformation, but also has can can more long time. in addition in conditions lower, packaging bottle can decrease/reduce 50%.

        西 乐 new StarLite Nitro bottle tool has light amount force, can large 幅节省 cost. 例如, year production 5000 small 时, small production 2200支0.5 rise PET bottle, bottle decrease heavy 1克 计算, year cost 就达39.6万欧元. according to 同样 计算 methods, 1.5 rise packaging bottle decrease heavy 1.8克, year can cost 71.3万欧元. new bottle has more wide parameters 设置(即“ process 窗口”), but also still can to blow molding 效果, therefore ratio has bottle more easy blow molding. using/adopting bottle technology, can decrease/reduce gas pressure demand 达25%. 例如, for/regarding 0.5 rise or 1.0 rise packaging bottle, bottle need 25巴 空 gas pressure, new bottle 底 需18 to 20巴. this can more more can consumption, year can 节约费 use 达90,000欧元.

        结语

         from above several can 看出, in ensure packaging use function front lower, light amount 化, more function 化, high production efficiency, combined production cost formed is plastics bottle packaging industry demand, for/regarding plastics machine manufacturing 商 说, how to combined as 伙伴不断推陈出 new related use production technology, already formed is plastics processing industry important 课题.