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原元康: difficult 而往 extrusion machine core parts material material 步入 new 时代
“抛开 its it 不谈, 三句不离本行, 我们 讲 technology ”, 走进原元康, 吴总面 belt/tape color toward 笔者讲道. can 见, 原元康 in extrusion machine 心脏部 parts use lifespan upper also increase new formed 果.
本 “穷毕生之精 force, parts 事” 信念, year in inner R&D di metal machine and di metal screw in 知无涯 瀚海 in lower 心 专攻 extrusion machine core parts use lifespan, 陈列室 in product, 无一不 is extrusion machine core parts new material 宣示. 吴总谦逊 table/sheet 示: “ this in 我看, is day 趋完美. in research technology, research how to improve/increase extrusion machine core parts use lifespan, can 精益求精. ”
“书痴者文必工, 艺痴者技必良”, let 我们 看看原元康 硕果吧.

more 孔式陶瓷衬 sleeve/set machine will positive 式问世
今 year 原元康 in 雅式展 upper will 主推陶瓷衬 sleeve/set machine 筒, in front R&D injection machine machine already to 富士康 and other company formed application, di 孔 衬 sleeve/set already 经历经三 to year R&D in experiment/testing application process in. as is machine inner 衬, its resistant scratch abrasion loss property can and corrosion resistant property can is 毋庸置疑. key/critical in use for machine in 疑问, ratio 如陶瓷 hot property can and 自身脆 property and other. 吴总笑道: “ its 实, has this 疑问都 is for 陶瓷材 material understanding. 陶瓷, its carbon silicon series and metal material has very more formulation, different formulation 陶瓷, its physical properties 也不尽 same. 众 周知, 以陶瓷 is material manufacturing bearings and other already 经不鲜见于 market, therefore 不必担心脆 property issues. R&D carbon silicon composite/compounding material formulation, tough property versus high. remove in upper 取 该材 material tough property value outer, main/primary also need to use use, selection material material force relatively large, back pressure relatively large mixed extrusion 工况实践 考察一段 time, di 孔陶瓷衬 sleeve/set inner upper lower 二 尖角 is 否扛 住 strong/high 烈 剪切 force, use formed application can 够说明 R&D most formed 功”.

陶瓷 as is inner sleeve/set, its hot property can 显 十 separation important. polymer/macromolecule material in machine inner by 塑化, main/primary hot 源取自于 machine inner 壁. if hot 传导不理想, or ratio metal machine hot property can 差, 就会直接威胁 to extrusion machine can consumption and processing long. as is research to 出 理 property analysis: “ therefore 首先我们 need this issues, has R&D need 首先围绕 solution 陶瓷脆 property and hot 传导进行. if this 两点做 good, it resistant and resistant abrasion loss property can can in extrusion field/area large 展宏图. ”
in year 雅式展, 原元康 陶瓷 machine will positive versus, meanwhile, company also will 展出2014 year R&D formed can and Germany W&P company 99.3材 material sleeve/set versus 媲美, used for for high ratio/proportion glass fiber reinforcement mixed high iron Ω102A and Ω103A椭圆 inner sleeve/set, in will use 户 体验 report separation to 参展观众.
国 inner industrial field/area already R&D very more 顶尖 材 material, this material to product can upper 云天入 large 海, can for various 严峻 自然 conditions. inner in industrial field/area, material R&D versus for 显 窘迫. Europe and Japan type extrusion machine and injection machine in already more year formed application inner sleeve/set, China is what can? Shanghai 原元康 陶瓷衬 sleeve/set machine in 富士康 company 严峻 腐蚀工况 conditions lower use rear strong/high 烈, 赞誉颇 high, 并以此 in 2012 year 荣获荣格 innovation 奖. 吴总说: “富士康 formed use, for R&D new material is types large and 鞭策. ”
about/regarding 陶瓷衬 sleeve/set 式 machine 筒 疑问
问: company R&D 陶瓷材 material tool has can property can?
吴总: company R&D carbon silicon (SiC) composite/compounding tool has excellent resistant scratch abrasion loss property can, material “自 lubricating property ” versus good, this is metal type material, make through multiple hard 化手段也无 method ratio 拟. SiC composite/compounding more tool has excellent chemical stability property, it can resistant has machine acid and alkali liquid, salt 腐蚀. 而我们 R&D this type of SiC composite/compounding 陶瓷, also can in 一定程 degree upper resistant hydrogen fluorine acid type abrasion loss. table/sheet 明, make SiC composite/compounding and hydrogen fluorine acid and acid mixed combined liquid 接触, 也仅仅 in SiC composite/compounding surface formed thin thin oxidation silicon, 该致密 oxidation silicon retardant 止 基体 internal SiC by oxidation 进程, from make SiC composite/compounding 陶瓷抵 resistant hydrogen fluorine acid and acid mixed combined liquid can force large large reinforcement.
问: in use 陶瓷衬 sleeve/set machine rear, extrusion machine use lifespan can obvious long. that enterprise using/adopting 陶瓷衬 sleeve/set machine rear, its use cost and metal material machine versus ratio performance how to?
吴总: mono 方面 讲, “ high large upper ” 陶瓷 machine manufacturing cost more high, this year research 陶瓷衬 sleeve/set machine 筒, direction 首先放 in meet/satisfy 陶瓷材 material basic features front lower, achieve 二 “ relatively low cost ” solution/scheme, 即首先千方百计 using/adopting relatively low cost material formulation, its 次千方百计 research relatively low cost 而切实 can process methods. versus 信“ cationic 春白雪” has lower 身段, can is market true positive 接受, new material can true positive is production force. target/goal is this property ratio, 我们研 made 陶瓷衬 sleeve/set machine and 陶瓷椭圆 inner sleeve/set, and metal material manufacturing machine in same 极端摩 scratch abrasion loss and abrasion loss conditions lower application, comprehensive cost more low, thick more 胜一筹, more use 户欢迎.
extrusion machine core parts using/adopting what material combined 适?根本原则应该 is “因材施 use ”, what 样 工况, selection what more core parts manufacturing material for, this is property ratio high selection. in this issues upper, versus enterprise understanding. using/adopting di screw machine manufacturing product 例子. product in powder ratio 70%, PE占30%不 to, its is additives and other. this processing, PE and other 同于胶黏 agent, a large amount of machine powder and machine screw between is 严峻 摩 scratch abrasion loss, 以至于 has production enterprise 均抱怨 extrusion machine short use lifespan. many in front equipment in, has heavy extrusion machine core parts manufacturing material, front low cost equipment 投入, is rear 期运行 cost high 昂.
以 market is target/goal 进行 cost optimization
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is solution large specifications machine and 陶瓷衬 sleeve/set cost issues, selection in 陶瓷衬 sleeve/set outer 围包覆 cost relatively low aluminum alloy manufacturing process methods (见附图, patent in), this methods less has lower advantages:
第一, decrease/reduce versus for 昂贵 陶瓷材 material consumption amount;
第二, decrease/reduce 椭圆衬 sleeve/set outer processing cost;
第三, optimization 陶瓷衬 sleeve/set hot property can;
第四, 方便衬 sleeve/set 定位孔 manufacturing.
【编者结语】 many use 户赞许吴总: “ true simple, 一辈子就搞一 parts 事”. this evaluation 自己: “人生一辈子, 回头看看自己 has has for 社会做 parts has 益 事情. this important, 我就信 this 理. year light 时考虑 again rear 决定留 in inner, is is this parts 事情当时 做 一 semi, also 想继续做 lower. ”
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