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立式 injection molding machine Common fault/failure issues 之锁模 fault/failure

Date: 2020-05-17 10:08 Views: 3834 Source: Internet

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        1.不锁模--处理 methods:

        ①检查 safety front 行程开关, 并修复.

        ②检查 electrical inner 24V5A electrical 源, 换保险 and electrical box/case.

        ③检查阀芯 is 否卡住, 清洗阀芯.

        ④检查I/O sheet/plate is has 输出, electrical magnetic is belt/tape electrical.

        ⑤检查 liquid pressure safety is pressure combined, machine 械锁杆挡 sheet/plate is 否打开.

        2.开 clamping machine 铰响--处理 methods:

        ①检查 lubricated tube/pipe is 否断开, is 话, must heavy new good tube/pipe.

        ②: lubricated amount small, add large lubricated amount, 建议50模打油 one-time or use add lubricated 油.

        ③ clamping force large, mold is large clamping force, low clamping force.

        ④放 large sheet/plate electrical 流调乱, electrical parameters is combined standards, heavy new adjustment electrical value.

        ⑤平行 degree ultra- 差, use separation table/sheet 检查头二 sheet/plate degree is large 于验收 standards;调平行 degree.

 

        立式 injection molding machine

        3. and other 几秒钟才 mold opening --处理 methods:

        ①起动 speed degree slow, 检查螺 filament retardant is large, small filament retardant 尼孔.

        ② retardant filament in 间孔太 large, 检查Y孔螺 filament retardant is large, in fine retardant 尼钉.

        4. mold opening 爬行---处理 methods:

        ①二 sheet/plate and 哥林柱 abrasion loss large, 检查二 sheet/plate and 哥林柱, more sheet/plate copper sleeve/set, 哥林柱, add lubricated 油.

        ② mold opening speed degree pressure adjustment 不当, setting amount 20, pressure 99时锁模二 sheet/plate 不应爬行, adjustment amount ratio/proportion 阀孔, or 先导阀孔, adjustment ratio/proportion property electrical value.

        ③ pipeline and in has gas, gas.

        5. mold opening 开不动---处理 methods:

        ① increase mold opening speed degree, pressure amount small good, mold opening speed degree, pressure is 否适当, add large pressure, speed degree.

        ②锁模 electronics 尺零位变, 检查锁模伸直 machine rear is 否终止 in 零位, heavy new adjustment electronics 尺零位.

        ③检查 is 否反铰.

        6.自动 production in 调模会越 越紧 or 越松---处理 methods:

        ①调模 electrical magnetic inner 漏, electrical magnetic is is "O" type, more electrical magnetic or is electrical magnetic 阀不工 as belt/tape 24V electrical.

        ②手动打 its it as is has 调模动 as, 并看阀门 is 否卡死.

        7.锁模 rear its it as as 时, full slow slow mold opening ---处理 methods:

        ①油 made sheet/plate 泄漏, or more fast 锁模阀, more made sheet/plate.

        ② mold opening 阀泄漏, 开动油泵并锁模终止, 按射台 or 射胶动 as, sheet/plate is rear 移, more mold opening 油阀. positive is mold opening 不动.

        8.锁模时 has mold opening as ---处理 methods:

        ①接错线, has 否24VDC to 阀, 检查线路并接线.

        ②卡阀 or 装错阀芯, 检查阀芯 is 否装错, or 堵塞, heavy new 装阀芯 or 清洗. in positive 常情况 lower mold opening as is 不动.

        9.锁模不畅---处理 methods:

        ①A, B孔 adjustment 不当, setting system amount 20, pressure 99时, 观察锁模动 as is 否爬行, heavy new adjustment or 换阀.

        ②油路 in has gas, 听油路 in has gas 声, 检查油 in has bubbles, gas.

        ③放 large sheet/plate rise drop adjustment 不当, electrical table/sheet electrical value and rise drop or and speed is formed ratio/proportion, adjustment large sheet/plate.

        10.锁模不起 high pressure, ultra- 出行程---处理 methods:

        ①限位开关 ultra- 出限位, 检查调模 is combined 适, adjustment 适当模 thick;检查马达 is is positive 常状态.

        ② liquid pressure ultra- 行程, electronics 尺行程位置 is combined 适, 检查调模 is combined 适, 适当调模 toward front.

        11.手动 has mold opening 终止, semi 自动无 mold opening 终止---处理 methods:

        ① mold opening 阀泄漏, 手动打射台 rear as, 观察二 sheet/plate is toward rear 退, more mold opening 阀.

        ②检查 electronics most large and pressure amount.

        12.无顶针动 as ---处理 methods:

        ①顶针限位开关 bad, use use table/sheet 检查24V近接开关 is 否亮灯. more 换顶针限位开关.

        ②卡阀, use 六角匙 pressure 顶针阀芯 is can 移动, pressure 阀.

        ③顶针限位杆断, machine rear use 手取出限位杆, more 换限位杆.

        ④顶针开关 short 路, use use table/sheet 检查顶针开关 for 0 electrical pressure, more 换顶针开关.

        ⑤ electronics 尺位置设置不当.

        13. semi 自动时顶针失控---处理 methods:

        ①顶针 sheet/plate bad, 检查线路 is positive 常, positive electrical pressure DV24V. repair sheet/plate.

        ②线断, comprehensive 检查开关连接线, I/O sheet/plate upper 连接线. 检查线路, heavy new 接线.

        ③检查 mold has 无走位.

        14.油缸 active 塞杆密封圈 is loss bad ---处理 methods:

        ① ratio/proportion property 差, clamping time pressure amount adjustment defect, parameters in rise drop, adjustment parameters in rise drop.

        ②锁模 machine lubricated defect, 检查哥林柱, sheet/plate slip 脚, machine lubricated 情况, add large lubricated, increase 打油次数.

        ③ mold clamping force large, mold force clamping force 情况, use product decrease/reduce clamping force. time is combined 适.

        ④头二 sheet/plate degree 偏差, 检查头 sheet/plate sheet/plate degree. adjustment sheet/plate, sheet/plate 平行误差.

        ⑤ slow speed fast speed mold opening setting small, speed degree fast. slow speed mold opening fast speed mold opening is 否恰当, slow speed mold opening speed degree is fast. add long slow speed mold opening 位置, reduce slow speed mold opening speed degree.

        15. semi has 2次锁模动 as --处理 methods:

        ①锁模阀芯没 has full 复位, 检查锁模动 as formed rear lower 一 动 as is 否连续 property strong/high.

        ② increase lower 一 动 as time.