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most tool innovation property composite/compounding material material automotive parts
1, carbon fiber composite/compounding material sheet/plate
general purpose (GM)2016ChevroletCorvette跑车 upper use carbon fiber composite/compounding material sheet/plate obtain automotive parts type 别 奖项. product using/adopting Solvay company MTM5790 ring oxygen resin. this type of overall ring oxygen resin / carbon fiber sheet/plate parts tool has high grade carbon composite/compounding material appearance, and has different gas force parts 3 parts 式导流 sheet/plate tool has same gas force property can, meanwhile weight decrease light 40%.
该导流 sheet/plate using/adopting design and has mold, will 开放式腔叶 sheet/slice and overall 螺纹嵌 parts combined in 一起, make its easy manufacturing and assembly. overall structure due to decrease/reduce solid parts, therefore appearance more add 整洁. sheet/plate has 暴露纹理 transparent type type, and carbon light metal spray coating type type.
2, LFTPP injection molding structure front block
福特(Ford)2016FordSuperDuty卡车 主动进 gas structure front block obtain outer type 别 奖项.
该 product using/adopting Celstran40-20Black long fiber reinforcement thermoplastic property plastics (LFT) polypropylene (PP) (PP), through injection molding process production. this type of has metal reinforcement parts full composite/compounding material design, is 支持主动进 gas 格栅(AGS) function injection molding LFT-PP front block in heavy type upper application.
该 design in 取代 钢 and plastics / metal composite/compounding structure, 每辆车辆 can decrease light weight 1.4kg, 节省3美元, will parts combined to 一起, tool has function, assembly and surface treatment, improvement gas 流, meanwhile meet/satisfy this type of 3856kg传统车辆 upper parts deformation <1mm structure requirements.
3, 完美姿势 base/seat 椅悬架 system
this 款 自福特2017LincolnContinental豪华轿车 upper, lower composite/compounding material obtain inner type 别 奖项.
it using/adopting UltramidB3ZG7OSIPA;UltramidB3EG3PA;ADX5017TPO and Delrin100 polyoxymethylene (POM) (POM), through process manufacturing. due to using/adopting overall composite/compounding material design, this type of "完美姿势 base/seat 椅"悬架 system can micro 调悬架, through upper 靠背, provide 躯体侧面支撑(can bending various 体格), improve/increase 乘坐人员 舒适 property. 配置 特殊附 parts assembly, shrink short time.
该 design also formed 一 坚 solid 动态碰撞 can amount tube/pipe system, rear 部碰撞保护. using/adopting injection molding color process, achieve ** surface 精致做工. system has 83项 patent, tube/pipe increase more more functional parts, base/seat weight decrease light 8%, cost reduce 15%.
4, decrease heavy 达30% decrease base/seat
general purpose 2016CadillacCT6豪华轿车 decrease base/seat obtain in 底盘/ hard parts type 别 奖项. product using/adopting BASF UltramidA3WG10CR50% glass fiber (GR) reinforcement PA6/6, through injection molding process production. this is use glass fiber reinforcement PA材 material made formed decrease base/seat housing/shell 体, is in front, rear system upper use polyamide (PA) housing/shell 体.
this type of injection molding parts formed front, rear base/seat 共同组 parts, using/adopting 特殊螺纹 assembly methods, tool has function. and type and aluminum parts versus ratio, it will weight decrease light 30%, reduce through system 传输 噪声. due to using/adopting block assembly, therefore design tool has more large adjustment active property.
5, in China launch 首 35%GR-PP进 gas tube/pipe
large 众(Volkswagen)2015EA211.6L发动 machine gas tube/pipe obtain force system type 别 奖项. it using/adopting SABIC company G3135XPP, through injection molding process production. this is in China launch use 35%GR-PP substitute/replace PA6/6 进 gas tube/pipe.
该 product will cost reduce 25-30%, 模塑部 parts weight decrease light 15-20%, meanwhile in high temperature conditions lower can maintain property can, improve/increase welding strong/high degree, reduce NVH water 平5dB. ultra- fine glass fiber and 特殊定径 technology and other technology has meet/satisfy property can requirements. parts using/adopting welding.
6, using/adopting polymer composite/compounding material 取代镁 base/seat 椅缓冲架 and 贮箱门
福特2016FordSuperDuty卡车 upper base/seat 椅缓冲架 and 贮箱门 obtain safety type 别 奖项. product using/adopting CelstranGF40-20LFT-PP, through injection molding manufacturing formed. this is using/adopting polymer composite/compounding material structure base/seat 椅缓冲架 and 贮箱门 in 镁.
product weight 不变, cost reduce (每 sleeve/set reduce 4美元), meet/satisfy has safety and anti property requirements. its structure active, can rise grade future reinforcement parts. use 40%LFT-PP injection molding frame 架, its also belt/tape has foaming polypropylene (PP) (EPP) anti foam block and can 锁定 人体工学锁扣. and alloy material versus ratio, plant/unit large decrease/reduce carbon 足迹.
another, using/adopting recycling plastics and thermoplastic property elastomer made formed automotive parts in large in 崭露头角.
1, using/adopting PET water bottle recycling made formed ring bottle
general purpose 2016ChevroletEquinox and GMCTerrain跨界 more function 车(CUV) using/adopting ring bottle recycling product obtain environmental protection type large 奖. it recycling polyethylene terephthalate (PET) (PET) manufacturing 无纺拉绒织 material is color.
this type of innovation, more 方利益 related, increase cost project can ring 境, promote 当 经济 growth, 创造工 as 岗位, types sustainable methods 帮助人们. from GM factory and from USA 密歇根州Flint 区收集 water bottle 直接进入一 supply 链, in supply in will recycling material processing formed 无纺拉绒织 material, used for multiple application combined, 如发动 machine tube/pipe thermal insulation material, outer sleeve/set 保暖材 material (转化 formed can 归人员 睡 bag, front as is as plan separation 由无家 can 归妇女 made as), and in GM众 more production and other manufacturing used for 净化空 gas gas device. already recycling utilizing 35万 water bottle.
2, decrease heavy 达30% true made tube/pipe
general purpose 2016ChevroletSilverado and GMCSierra卡车 true made tube/pipe obtain material type 别 奖项. product using/adopting DSM ArnitelCM622 thermoplastic polyester elastomer (TPC-ET). true made tube/pipe need types high property can thermoplastic property material reinforcement 橡胶. requirements material tool has relatively wide as temperature degree scope/range (-40-150℃), relatively good chemical resistant product property can, strong/high degree most low 60bar, flexural strength most low 50N. also requirements in 150℃, 2h conditions lower resistant true 空塌陷, 150℃ lower 336h rear maintain impact strong/high degree.
该 design is using/adopting relatively small 直径, relatively thin 壁, 以简化 in machine /底盘 in tube/pipe 路铺设, remove hot phenomenon, meanwhile can fast speed 连接. is development types high hot oxidation stability property TPC-ET elastomer.
its weight decrease light 30%, cost low, solid 定架.
3, using/adopting machine light and welding TPO面 sheet/plate
general purpose 2017ChevroletCamaroZL1跑车, using/adopting machine 人进行TPO面 sheet/plate light and welding, make sheet/plate obtain process / assembly / achieve technology type 别 奖项.
该 product using/adopting HifaxTYC1168XTPO, through injection molding process manufacturing. in manufacturing A type outer sheet/plate 时, machine light and welding process liquid pressure and ultra- 声波 welding. and other welding process different, use machine light welding methods in parts welding 支架时不 need add thick welding 区 壁材 anti 止焊穿, can light micro decrease light weight. also 省 仿形 ultra- 声波焊头 and machine. in parts 喷漆侧 in 1s inner can formed dry 净 切割操 as. this type of di function process as 程序极 is active, decrease/reduce use 面积, reduce cost.
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